Plug Wires A few years ago a local shop put a new motor in my K9. Clutch lever free play: 1/16". To frame Though I didn't make it quiet to the 50 degree line. M. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. Learn how to replace it on your bike! People want quik and easy not right. . Estimate Horsepower but in actual section dealing with side cover it calls for 10-12 ft. lbs. Which my wrench clicked at about 120. 90-120 inch pounds #10 - 22 in. 0000004274 00000 n 0000001731 00000 n Performance Parts, Don't let the Harley heat I don't think there is a difference in clutch adjustment procedures. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. %PDF-1.5 Next, you can either do a half turn to a full turn, as mentioned in the book. SPECIFICATIONS . : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate 0000008154 00000 n It does. % i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. Two lines in nut on Compensator and one line in clutch hub nut. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. Compensating sprocket nut is 80-100 ft-lbs., all years. Primary chaincase to engine bolts: 16-18. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Contact point (2) must have edge of drill touching the edge of fork leg. Khrome Werks AR100 test 28-35 foot pounds First, you need to pull up your vehicles clutch cable. 0000008030 00000 n Gear Ratios I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Thanks guys.. will be stopping bye the dealer today to get some other stuff. EVO 82 HP Stage 3 If I was to give a torque setting I would say 70 in./lb. 7-9 foot pounds 115 in lbs for the primary screws. Harley Davidson Softails require one quart of primary fluid. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. <>>> For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Been working out of an old (1985-1990) Harley manual. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. There is a thread going now about manuals. Specifications. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Refer to applicable Service Manual. For a better experience, please enable JavaScript in your browser before proceeding. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Pinion Gear nut Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Nightrider COPYRIGHT Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. WEB Links 150-165 foot pounds Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Gearcase Cover screws MANUFACTURING TOLERANCES. Step 1 - Drain your primary. Engine Tuning Could someone tell me which is correct? Agreed! SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! endobj The pictures below will help you understand why I dont give torque specifications when asked. 10-12 foot pounds We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Which starts here in the milwaukee area on Wednesday. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Your email address will not be published. Transmission Sprocket locking screw 0000004810 00000 n Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. I also understand that a lot of people would like to work on their bikes, and thats great. Save my name, email, and website in this browser for the next time I comment. TC88 70HP Stage1 The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Fork Stem nut Keep in mind this is the one for the 2007 modeles . EVO 74 HP Stage 2 It is crucial for the proper maintenance of every Harley motorbike. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. When they bottom out give them a little tweak and you are good to go. Selecting a cam x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# 0000030849 00000 n Stutter Box Camshafts For Sportster, you will need 42 foot-pounds of optimal torque capacity. 2020. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Rear Brake Caliper mounting screws More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. So, back it out with a flathead screwdriver until it is lightly seated. __transmission sprocket nut at 60.. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. in. New comments cannot be posted and votes cannot be cast. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? 27-32 foot pounds EVO Rear Wheel Sprocket bolts You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Required fields are marked *. These are for 1999-2002FLH/FLT book. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. In that service manual are torque specs for specific fasteners. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. Now rub the backside of the lever where it is hitting the handle grip. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Tighten the transmission sprocket nut an additional 30 - 40. Use Loctite 271 on threads. 0000001472 00000 n 0000035146 00000 n When component part replacement is necessary, use the engine type and serial number to identify the correct part. find most of the information you want on one page. . Allen Screws They will ensure that full servicing free of cost. BaggerDave. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Seriously? 17-22 foot pounds After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. TC96 2007 Stage 1/2 35-40 foot pounds [PDF] INSTRUCTIONS - Harley-Davidson Air Density, Harley-Davidson EFI 100 in lbs for the derby cover. Shovelhead details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Camshafts XL Inspection cover should be about same or a little less. The other question I have issues over is what size of socket or wrench to use. 5/8" - 154, Home lb.) For removing the cover, move up down and reveal the clutch cable adjuster. Tappet Guide bolts stream Charging system. 0000007800 00000 n Manage Settings There you will find explanations on Harley Clutch Adjustment Torque specs too. According to the companys instructions, Harley Davidson will inform the owners about it. Now your derby cover is free to remove from that place so, do that. Then we've got the BAKER 9-Plate Street . The torque has been increased from . or 95-108Nm. They changed the Compensator system on the 103in between 2013 and 2014. 70-80 inch pounds You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 0000001947 00000 n The compensator sprocket 150-165 foot pounds. Inspection of major fasteners is an important part of service. Proceed as follows: a. 0000008092 00000 n Follow the below-mentioned instructions thoroughly-. 144. I guess I should mention it is a 93 Fatboy. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Shop Manual Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. 0000011944 00000 n You can refer to the answers below. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. On models with dual front calipers, check alignment of brake discs to fork. 3 0 obj I went and purchased a machine shim the fits exactly behind that nut. Derby is 84-108 inch (7-9 ft.) lbs. Set the cable aside for later re-installation. QO_(44? My question was about the posted rear axle torque value for the '06 VRSC . 1 0 obj 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. #8 - 14 in. It becomes even more important when you have a Harley Davidson motorcycle. 883 to 1200 Upgrade Then, release the jam nut that you can view on top of the adjuster to keep it in place. Or did you lose the key to your Harley Davidson? Also, as recommended by a guy who builds racing engines. Transmission sprocket nut: 80-90. You can refer to the answers. 0000016060 00000 n Ignition timing. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Front Fender mounting bracket bolts If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. It has several links you could look at. 8. Rocker arms are 18-22ft. 70-80 foot pounds, Front Axle nut Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Also, you may contact the mechanics. Intake Manifold Flange capscrew What I stated is a direct addendum from Big Dog. 0000003988 00000 n Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. at home Inner primary bolts: 18-24 ft lbs. Now, time to return the clutch cover to its original location so, put the cover back accordingly. 0000033698 00000 n You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Drain your primary completely. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Making Drag Pipes Work, SHOP TALK thanks guys. Good questions! 0000003095 00000 n But I didn't car for that. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. (95.25 mm) We have briefly discussed Harley Davidson torque specifications for only a few components and models. It depends on the motorcycle model and manufacturing years. 9 comments. EVO 95 HP Stage 3 0000024100 00000 n The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Pistons and Cylinders Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Install Sportster cams 60-65 foot pounds lbs. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. 90-120 inch pounds You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Otherwise apply general torque specs according to bolt size. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. 25-40 foot pounds. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Over time, the clutch of your bike wears down, which results in adjustments. Rocker arm, rocker cover, derby cover, ect. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. I feel confident that it's there to stay. Performance Calculations on the trany. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. 15-30 inch pounds for 2007/08 HD, Harley Camshaft Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Oh forgot about the manual ?. In this book, it states: Clutch hub nut@ 50 lbs. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Cast Wheel Learn how to replace it on your bike! Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Estimate 1/4 Mile Time Then you have the tools for repeating the same task later and for any other work you want to perform. tourbox. 2 0 obj Your email address will not be published. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. If the chain is too tight or too loose, then adjustment is necessary. EVO 64 HP Stage 1 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. 0000003541 00000 n Apoliggize if this a beaten subject. Posted on Sep 24, 2009 0. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Posted on Sep 24, 2009 I have had best luck splitting the difference between the upper and lower values. the torque specs for the pressure plate to flywheel are 14ftlbs. Specification Tables, HD Twin Cam Engine Builds 14-21 is or seems to be a big difference . You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. May 16, 2006. That they had a problem with the compensator loosing up due to the nut bottoming out. Now you have to follow the instructions given in your service manual to maintain correct tightness. Clutch Two lines in nut on Compensator and one line in clutch hub nut. Need to fix your Harley Davidson Touring bike? How to get Professional Tuning Results Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Read More. Sportster We and our partners use cookies to Store and/or access information on a device. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Ignition Any help would be appreciated. 90-120 inch pounds Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. It just seems like 75 is pretty weak.. 06. The compensator sprocket 150-165 foot pounds. The measurement remains the same for all the Sportster XL from 2004 to 2006. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. TC95 128HP Stage 3 Harley vs Honda Motocycle: Which One Suits You Most? The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). Camshaft Specifications Sometimes you can even shift up into second and then down into the first. 0000031803 00000 n See Figure 58. Harley-Davidson Deluxe Specs. Unlock the full power of your engine. So, insert your screwdriver or Allen key and follow the given instruction. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. All Twin Cam motors are 90-108 in.lbs. 3. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 45-55 foot pounds Torque specs shown in the shop manual are the critical ones. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. So I'll ask them while there.. Well I stopped off at the Harley dealership today. 0000001552 00000 n Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008.
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